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Treatment and Disposal of Petroleum Refinery Hazardous API Separator Sludge

Background
The objective of this project is to demonstrate the feasibility of treating highly contaminated refinery waste by applying a biological solution. Typically, this refinery produces annually 1,200 m3 of API separator sludge and biological sludge produced by the wastewater treatment plant. The maximum level of contamination for the first can reach as much as 500,000 ppm of TPH and for the latter, 300,000 ppm of TPH. In Phase 1, by attaining a 90% treatment efficiency, Biogenie clearly demonstrated the feasibility of a biological solution. Following further optimization of the treatment parameters, Phase 2, launched in September 2000, has as an objective that of achieving an even greater treatment efficiency. Results achieved in Phase 1 clearly testify to the fact that not only is Biogenie’s solution feasible, but in addition, it provides 60% cost savings when compared to the more traditional solution of stabilization followed by disposal in a security landfill.


Solution

Following removal from the pond, nutriments and a bulking agent were added to the contaminated material prior to being treated utilizing an ex situ Biopile process so as to obtain a non-hazardous material, which can then be disposed of in a sanitary landfill. This project is being implemented on a permanent treatment facility designed, built and operated by Biogenie on the premises of the refinery.


S
ervices

  • Characterization of the contaminated material;
  • Feasibility study to evaluate the viability of a biological treatment solution;
  • Phase 1 addressed the treatment of 60 tons of highly contaminated material by means of a biological solution;
  • Phase 2, which is ongoing, involves the application of the aforementioned process to 100 tons of the same type of material.